Essar Engineering Division is a multidisciplinary skilled & experienced engineering team. This High Value Engineering Execution Centre is at Surat, India. It provides a comprehensive array of value added technical services, in a structured manner, across diverse sectors like Refineries, Petrochemicals, Tankages, Steel plants, Power plants, Ports, Pipelines, Offshore and Infrastructure.

Our unique methodology of proactive and adaptive engineering enables us to adapt easily to dynamic market needs to ensure unprecedented business results for our clients in economic and effective manner – thereby ensuring highest standards of quality, safety and risk management alongwith cost efficiency.
Agility and experience translates into optimal solutions, allowing us to anticipate concerns and address them before they materialize.

Based on state-of-the-art IT infrastructure, Essar Engineering’s operational tools allow engineers to virtually walk through a plant whilst carefully studying each structure. This allows easy adaptability in shaping operations to client specific requirements.

Essar Engineering division provides standalone engineering services as well as part of the EPC projects executed by Essar. The Division has clients reference in USA, Canada, Middle East, Africa, Asia and Australia. It is fully geared to service global clients – both public and private sector – by providing end-to-end engineering solutions on a nut & bolt concept, throughout the project lifecycle from feasibility studies and scope documents to design conceptualization, , pre-FEED, FEED, detailed design, EPCm for both greenfield and brownfield projects.

Services provided

Basic & Front End Engineering

  • Conceptualization
  • Techno-Economic feasibility Reports
  • Process Flow diagrams
  • P&ID’s
  • Heat & Mass Balance
  • Area Assessment & Facility Planning
  • System design for various Units
  • Utility Summary
  • Equipment and Line List & sizing
  • MTO’s / BOQ’s
  • Cost Estimation
  • RFQ document
  • EPC Document

Detailed Design & Engineering

  • G.A drawings
  • Mechanical Design & Detailing
  • Plant Piping System Design
  • Civil Foundation Design & Detailing
  • Steel Structure Design and Detailed Fabrication drawings
  • Construction drawings
  • Electrical & Automation System Design
  • Technical Specification
  • Technical Recommendation & Vendor approvals

3D Plant Engineering & Analysis

  • Equipment Modeling
  • Piping Modeling
  • including Hangers & Supports
  • Pipe Stress Analysis
  • Civil/Steel/Structural Modeling
  • Structural Analysis
  • Cable Routing
  • Modeling
  • Isometric Drawings

Project Planning & Management Services

  • Project Planning
  • Procurement Assistance
  • Project Management & Construction Supervision
  • Commissioning Assistance
  • Documentation

Experience of working with various Technology Suppliers across Sectors

Hydrocarbon

Technology Suppliers

Technology/ Process Unit/ Equipment

Stone & Webster

  • Fluid Catalytic Cracker Unit

Axens​

  • Diesel Hydro Desulphurization Unit
  • Naphtha Hydrotreater​
  • Continuous Catalytic Reformer Unit​

UOP

  • ​​Vacuum Gas Oil Hydro-treater
  • Diesel Hydrotreater​​​
  • Isomerization Unit​
  • Amine Regeneration Unit
  • Sour Water Stripper

Jacobs

  • Sulphur Recovery Unit

ABB Lummus​

  • Crude Distillation Unit
  • Vacuum Distillation Unit

CB&I​

  • Delayed Coker Unit

Haldor Topsoe

  • Hydrogen Manufacturing Unit​​​​

Stork & Comprimo​

  • Sulphur Recovery Unit

Steel

 

Technology Suppliers

Technology/ Process Unit/ Equipment

Midrex

  • Direct-reduced Iron​​​​​​

Kobe

  • Beneficiation Plant & Pellet Plant​​​​​​
  • Air Separation Unit

Metso

  • Beneficiation Plant & Pellet Plant​​​​​​

MCC

  • Iron Making

Danieli Corus

  • Iron Making

​Nippon Steel & Sumikin Engineering

  • Iron Making

Primetal (Siemens VAI)

  • Iron Making
  • Steel Making
  • Downstream Facilities​

SMS Demag

  • Steel Making
  • Downstream Facilities​

Danieli

  • Steel Making

​Fives Stein​

  • Downstream Facilities​

Cimprogetti

  • ​Lime Kiln

Air Products

  • ​Air Separation Unit

SMS Seimag

  • ​Steel Making
  • Downstream Facilities

INOX

  • ​Air Separation Unit

OUTOTEC

  • ​Beneficiation Plant & Pellet Plant​​​​​​

Power

 

Technology Suppliers

Technology/ Process Unit/ Equipment

GE, USA​

  • Gas Turbine
  • Balance of Plant​​​​

HEI, China

  • Boiler​​​​​
  • Steam Turbine

BWE, Denmark

  • Boiler​​​​​

Siemens

  • Steam Turbine
  • Balance of Plant​​​​​

ABB

  • Balance of Plant​​​​​

Alstom

  • Balance of Plant

Skoda

  • Steam Turbine

Doosan

  • Boiler