Minerals & Metals

Essar Projects enjoys a distinct advantage in the Minerals and Metals Sector having created most of the assets for Essar Steel, which has an extremely high level of forward and backward integration. This has enabled us to forge a
presence in every stage of the steel manufacturing process – from iron ore to rolling out the end product. Our clientele consist of major Steel Manufacturers like SAIL, Tata Steel, JSPL, JSW and Vale. In doing so, we have worked and interfaced with various technology providers like SMS, Nippon Steel & Sumikin Engineering, Danieli Corus, Danieli, Siemens VAI (Primetals), Midrex, Cimprogetti, Outotec, Kobe, FLSchmidth SDM, MCC, Metso, to name a few. Further, with our capability to design, plan and execute complex pipeline projects, we have executed complex Slurry Pipeline projects in the world amidst some of the challenging social geographies and toughest terrains.

​​​​​​​​​​​Key Projects undertaken​​​​​​​​​

Steel Plants & Process Units

Slurry Pipelines

7 MTPA capacity Beneficiation and Pellet Plant Projects in Minnesota
1.5 MTPA Plate Mill (5 meter wide capability), at Hazira, India for Arcelor Mittal Nippon Steel (fka Essar Steel Ltd.)
0.6 MTPA Pipe Mill with H-SAW, L-SAW & Coating Plant at Hazira, India for Arcelor Mittal Nippon Steel (fka Essar Steel Ltd.)
300 TPD Lime Plant for CMIPL at Jodhpur and for Sigma Minerals Ltd. at Khimsar, India
Detailed Engineering, Procurement support and Construction Supervision for 4.5 MTPA Pellet Plant for Vale at Sohar, Oman
Detailed Engineering, Procurement support and Construction Supervision for 15 MTPA Iron Ore Distribution Centre and FEL Study Report for 90 MTPA Iron Ore Distribution Centre for Vale in Malaysia
267 km (16” x 210 km and 14” x 57 km) Bailadila-Vizag Iron Ore Slurry Pipeline – traversing through 3 states, viz., Chattisgarh, Odisha & Andhra Pradesh – with Associated Works, for Arcelor Mittal Nippon Steel (fka Essar Steel Ltd.)
20" Dia x 253 km long Dabuna-Paradip Iron Ore Slurry Pipeline for Arcelor Mittal Nippon Steel (fka Essar Steel Ltd.)
12" Dia x 3.5 km Slurry Pipeline at Minnesota for Essar Steel Minnesota Ltd